Roll Over

This weekend we rolled the boat right side up. This is a major milestone in the build!

A timelapse video of the process.

Before we rolled her over, we painted the bottom. This is a lot easier than working overhead, on your back under a trailer. We’re using TotalBoat Spartan bottom paint here, which can be applied long before the boat goes in the water; many bottom paints need to be applied within a short window of splashing, so we wouldn’t be able to get ahead of it like this.

We painted the bottom first

We painted the bottom first

The first step was to prep the strongback to roll. Our cranes are too big to set up in the garage bay, so we have to roll her outside, flip her over, and roll her back in. This means wheels.

To do this we temporarily added a cross brace that we could put a small bottle jack under. First we lifted up the front of the strongback and installed a pair of wheel, then the same for the back. These are just small wheelbarrow tires from Harbor Freight with built in bearings; the axles are just 5/8" bolts. We only have to move her about 20 feet.

Installing the axles

Installing the axles

Jacking up the strongback

Jacking up the strongback

Installing wheels

Installing wheels

We set up the cranes just outside the shop. The cranes are mobile boat hoists from GoHoist. They are designed to lift boats on and off trailers for painting or maintenance, and are perfect for rolling boats as well.

A bit of cardboard keeps our knees out of the snow

A bit of cardboard keeps our knees out of the snow

Ready to emerge

Ready to emerge

Getting her positioned under the hoists

Getting her positioned under the hoists

Running the straps under the hull

Running the straps under the hull

Once the straps were under the hull and we lifted just enough for them to take the weight, we detached the strongback and rolled it back inside.

Unscrewing bulkhead #1 from the strongback

Unscrewing bulkhead #1 from the strongback

Removing the last of the supports

Removing the last of the supports

Once the strongback was out of the way, we started the roll. Many builders do this step with a crew of friends, a case of beer, and brute force. That works for a boat this size, as the hull doesn’t weigh that much yet, although it becomes untenable for larger hulls. But we really liked the way using the hoists let us do the roll in a controlled, methodical way.

Lifting one side and lowering the other

Lifting one side and lowering the other

Almost to the tipping point

Almost to the tipping point

A gentle push to rock her over

A gentle push to rock her over

And she settled upright

And she settled upright

Meanwhile, back in the bay, we repurposed the strongback as a low trailer.

We put some plywood across the strongback for the keel to rest on

We put some plywood across the strongback for the keel to rest on

And we installed a pair of trailer bunks to support the boat and keep her from rocking

And we installed a pair of trailer bunks to support the boat and keep her from rocking

Then we lowered her down and rolled her back into the shop.

All settled back inside

All settled back inside

Time to kick back and plan all the work on her insides

Time to kick back and plan all the work on her insides